Bore
100
Rod
56
Stroke
500
Qty
10

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Not 4 hours. Not a spreadsheet only one person understands.

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Ø100 500 Ø56
Hydraulic cylinder · Ø100 × Ø56 × 500 12 components · ₹18,092 per unit

A hydraulic cylinder of 100 millimetre bore, 56 millimetre rod and 500 millimetre stroke costs ₹18,092 per unit to manufacture, broken down across twelve components.

Sheet 02 / 04 The gap

The same job, two very different ways to do it.

Nothing about the cylinder changes. What changes is who can price it, how long it takes, and whether two estimators land on the same number.

Today
2-4 hrs
per quotation
  • One person who knows the formulas
  • A spreadsheet nobody else can touch
  • Different numbers from different estimators
  • No record of how a number was reached
With AEW
30 sec
per quotation
  • Anyone on the team can quote
  • Identical methodology, every time
  • Every component costed and shown
  • Full history, every quotation saved

Where the ₹18,092 goes.

Twelve components from one real costing run, each column sized by what it costs. Hover or tap to inspect.

     

Sheet 03 / 04 Product index

Every tool your factory needs, and the ones you'll need next.

One tool solves the problem in front of you today. The rest are built for the ones coming next quarter.

01

Product Costing ERP

● Status: Live

Enter bore, rod and stroke. Get the full manufacturing cost, margin and selling price. Machine time calculated from lookup tables, not guesswork.

  • Auto-calculates from cylinder dimensions
  • Machine time from lookup tables, not guesswork
  • Bearings, seals, BOM with PDF bill upload
  • Professional PDF quotation in one click
Open tool
02
Carbon Tracking & CBAM
Enter electricity, diesel and gas consumption. Get the CBAM number, tonnes of CO₂ per tonne of product, the figure your European buyer needs.
Coming next
03
Vibration AI
Photograph the vibration graph from your machine. AI reads the FFT spectrum and names the fault before it fails.
In development
04
Asset Management
Every machine gets a QR code. Scan it for full maintenance history, service schedule and depreciation.
In development
05
BRSR & ESG Reporting
Sustainability disclosure auto-populated from your energy data, in SEBI BRSR format.
Planned
06
Quotation Manager
Every quotation tracked by customer, cylinder size and margin. Win/loss rate and pricing trends over time.
Coming next

Checked, not asserted

Same cylinder. Same answer.

We costed one of HISPL’s own cylinders in AEW and compared it, part by part, with their figures.

Ø100 bore · Ø56 rod · 800 stroke
Component
HISPL
Our engine
Match
Four of four, matched to the rupee.

This checks that AEW follows HISPL’s costing method. It is not a quotation.

Sheet 04 / 04 Credits

Built with HISPL

Hydraulics India Services Pvt. Ltd., Peenya Industrial Area, Bangalore.

500 STROKE Ø100 Ø56 ST52 TUBE · EN8 CHROMED ROD
Fig. 02, the costing reference. Every figure on this page is one run of this cylinder.

Every formula is transcribed, dimensionally checked and verified against hand calculation. The rates and machining times are being validated with HISPL now.

Costing methodology, validation in progress
With HISPL, Peenya Industrial Area, Bangalore
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